Smoking Pork Butt on Pellet Grill – Complete Guide!

It’s a sunny summer day, and the smell of slow-smoked pork fills the air. You bite the juicy, tender meat, and your taste buds explode with flavor.

If you’re a fan of BBQ, you know that smoking pork butt on a pellet grill is the ultimate way to achieve this mouthwatering experience.

But where do you begin? This post shows you everything you need to know to smoke the perfect pork butt on your pellet grill, from selecting the proper meat cut to serving it with delicious sides and sauces.

Get ready to become the neighborhood BBQ hero!

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Step-By-Step Guide On Smoking Pork Butt On Pellet Grill

Step By Step Guide On Smoking Pork Butt On Pellet Grill

Smoking pork butt on a pellet grill is a great way to enjoy delicious, tender, and flavorful meat. Here is the complete step-by-step guide on how to do it:

Step 1: Choose And Prepare The Pork Butt

Choose a pork butt that is about 8-10 pounds in weight. Look for one that has a nice layer of fat on the top. Rinse the meat in cold water and pat it carefully to dry it with paper towels.

Remove any excess fat or skin, but leave a thin layer of fat on the top.

Step 2: Season The Pork Butt

Apply a liberal amount of your favorite dry rub or seasoning to the pork butt. Premade rubs are available, but you can also make your own by combining salt, pepper, paprika, garlic powder, onion powder, and any other ingredients you prefer.

Apply the rub evenly to the pork butt’s four sides, carefully getting it in all the nooks and crannies.

Step 3: Preheat The Pellet Grill

Turn on your pellet grill and set the temperature to 225°F. Let the grill preheat 10-15 minutes before placing the pork butt on the grates.

Step 4: Place The Pork Butt On The Grill

Once you think the grill is preheated, place the pork butt on the grates with the fat side facing up. Close the lid carefully and let it smoke for about 5-6 hours at 225°F.

Step 5: Check The Temperature

Check the internal temperature of the pork butt with a meat thermometer after 5–6 hours of smoking. Around 165°F should be the temperature at that point.

If it hasn’t already achieved this temperature, smoke for another hour.

Step 6: Wrap The Pork Butt

Once the pork butt has reached an internal temperature of 165°F, wrap it tightly in foil or butcher paper. This will help it retain moisture and speed up the cooking process.

Step 7: Continue Smoking

Return the wrapped pork butt to the grill and let it smoke for two to three hours or until the internal temperature reaches 195 to 200 degrees Fahrenheit. For pulled pork, this is the optimal temperature.

Step 8: Rest And Shred The Pork Butt

After taking the pork butt off the grill, give it some time to rest. Juices can disperse, and shredding is made more straightforward as a result. After it has rested, shred the meat with two forks, removing extra fat.

Step 9: Serve And Enjoy

Serve the pulled pork on buns or as a main dish with your favorite sides. You can also add some barbecue sauce for extra flavor. Enjoy your delicious and tender smoked pork butt!

Advantages Of Smoking On A Pellet Grill

There are several advantages of smoking on a pellet grill, including:

1. Consistent Temperature

Pellet grills use an automated system to regulate the temperature, which makes it easier to maintain a consistent temperature throughout the cooking process.

It ensures that your meat is cooked evenly and prevents it from drying or burning.

2. Easy To Use

Pellet grills are user-friendly and require minimal effort to operate. Set the temperature and add the pellets; the grill will do the rest.

3. Versatility

Smoking, grilling, roasting, and baking are just a few cooking techniques that may be carried out on a pellet grill.

This makes it a fantastic all-purpose cooking tool for those who enjoy grilling outside.

4. Flavorful Results

Pellet grills use wood pellets as fuel, which adds a smoky and flavorful taste to your meat. You can choose from various wood flavors, such as hickory, mesquite, apple, and cherry, to enhance the flavor of your flesh.

5. Energy Efficient

Pellet grills consume less fuel and are more energy-efficient than other grill types. Because the pellets burn effectively, less garbage is produced, which benefits the environment.

In conclusion, smoking on a pellet grill is a practical and efficient technique to produce aromatic and savory smoked meats with little effort.

How To Smoke A Boneless Pork Shoulder Pellet Grill?

Using a pellet grill to smoke a boneless pork shoulder is a fantastic way to obtain juicy, tender, and tasty meat. Here’s a step-by-step guide on how to do it:

1. Select The Right Cut Of Meat

When smoking pork shoulder, you want to pick a boneless cut with a lot of fat and is well-marbled. Choose a chunk weighing between 7 and 9 pounds so there will be enough meat for multiple serves.

2. Prepare The Meat

Trim any extra fat from the pork shoulder’s surface first. To keep the meat wet when smoking, you should remove any enormous bits of fat that won’t render down. Give the meat a good layer of dry rub, rubbing it well to ensure even coverage.

3. Prepare The Grill

Clean your pellet grill thoroughly and preheat it to 225-250 degrees Fahrenheit. While the grill is heating up, fill the hopper with your desired wood pellets. Hickory and apple are both popular choices for smoking pork.

4. Place The Meat On The Grill

Place the pork shoulder on the grates with the fat side facing up once the grill has reached the proper temperature. Depending on the size of the cut, place the lid on the pot and simmer the meat for several hours.

Planning for 1.5 hours of smoking per pound of beef is a decent general rule of thumb.

5. Monitor The Temperature

Throughout the smoking process, keeping an eye on the meat’s interior temperature is crucial. When inserting a meat thermometer into the thickest part of the pork shoulder, be cautious not to touch any bones if there are any.

The meat is done when it reaches 195–205 degrees Fahrenheit. To keep the grill at a constant temperature, you might need to modify the temperature or add more pellets.

6. Let The Meat Rest

Remove the pork shoulder from the grill after it reaches the proper temperature, and then give it at least 20 to 30 minutes to rest. This makes the meat soft and tasty by redistributing the liquids throughout the heart.

7. Shred And Serve

Use a pair of forks or meat claws to shred the pork shoulder into small pieces. Serve it with your favorite barbecue sauce or as part of a sandwich or taco. Leftovers can be frozen or stored in the refrigerator for a few days.

How Long Does It Take To Smoke A Pork Butt On A Pellet Grill?

Smoke A Pork Butt On A Pellet Grill

The time needed to smoke a pork butt on a pellet barbecue might differ based on a few variables, including the cut’s size, the grill’s temperature, and the desired degree of doneness. But as a general guideline, you should plan on smoking a pork butt for 1.5 to 2 hours per pound of meat on a pellet barbecue.

For instance, smoking a 7-pound pork butt on a pellet barbecue at 225 to 250 degrees Fahrenheit would take 10.5 to 14 hours.

Using a meat thermometer to monitor the meat’s internal temperature is essential because doing so will allow you to know when the smoking process is complete.

For the pig butt to be deemed done, the internal temperature must be between 195 and 205 degrees Fahrenheit.

It is crucial to allow the pig butt to rest after it has finished smoking for at least 20 to 30 minutes. This makes the meat soft and tasty by allowing the liquids to distribute evenly throughout the flesh.

What Kind Of Wood Pellets Should I Use?

The choice of wood pellets for smoking pork butt on a pellet grill can affect the flavor of the meat. Different wood pellets impart different flavors, so choosing the right ones is essential to achieve the desired taste. Here are some popular options for smoking pork butt on a pellet grill:

1. Hickory:

This is a popular choice for smoking pork butt, as it imparts a strong, smoky flavor that pairs well with the rich, fatty meat.

2. Mesquite:

Mesquite pellets are another popular choice for smoking a pork butt, as they add a bold, smoky flavor with a slightly sweet and nutty undertone.

3. Applewood:

Applewood pellets impart a mild, fruity flavor that pairs well with pork, providing a sweeter, more delicate smoke flavor.

4. Cherrywood:

Cherrywood pellets add a mild, slightly sweet, and fruity flavor ideal for pork butt, as it complements the meat’s natural sweetness.

5. Oak:

Oak pellets provide a neutral smoke flavor that pairs well very with all unique types of meat, including pork butt. They offer a subtle smokiness that doesn’t overpower the natural flavor of the heart.

Ultimately, the choice of wood pellets comes down to personal preference. Experimenting with different types of wood pellets can help you discover your preferred flavor profile for smoking pork butt on a pellet grill.


Do I Need To Wrap The Pork Butt In Foil During Smoking?

Wrapping the pig butt in foil during smoking can shorten cooking time and prevent the meat from drying out.

The “Texas Crutch” method firmly wraps the beef in aluminum foil. It places it back on the grill until it achieves the required internal temperature.

Foil can soften the bark and lessen the smokey flavor. Thus, some pitmasters refrain from using it. It is ultimately up to individual preference whether or not to foil-wrap the pig butt.

Can I Smoke A Frozen Pork Butt?

It’s not recommended to smoke a frozen pork butt on a pellet grill, as it can be challenging to cook the meat evenly and thoroughly.

It’s best to thaw the pork butt entirely in the refrigerator before smoking it. This will ensure that the meat cooks evenly and reaches the desired level of doneness.

How Do I Maintain The Temperature Of The Pellet Grill?

Keep the firepot clean and the pellet hopper full to ensure your grill runs at a constant temperature. Using a thermometer, you should check the grill’s temperature regularly and make any required modifications.

Additionally, it’s a good idea to refrain from opening the grill’s cover too frequently, as this can lead to temperature changes.

How Long To Smoke Pork Shoulder At 225 On Pellet Grill?

Generally, you can expect to smoke a pork shoulder at 225 degrees Fahrenheit on a pellet grill for around 1.5 to 2 hours per pound of meat.

It means a 7-pound pork shoulder would take approximately 10.5 to 14 hours to smoke at 225 degrees Fahrenheit.

How Long Does It Take To Smoke A Pork Shoulder On A Pellet Grill?

Depending on the size of the cut, the grill’s temperature, and the desired degree of doneness, smoking a pork shoulder on a pellet barbecue might take a variety of times.

Generally, you should smoke a pork shoulder at a temperature of 225 to 250 degrees Fahrenheit for 1.5 to 2 hours per pound of meat.

Throughout the smoking process, it’s crucial to use a meat thermometer to check the internal temperature of the meat because doing so will help you determine when it’s finished.

Can I Smoke Other Meats On A Pellet Grill?

Yes, pellet grills are versatile and can be used to smoke various types of meat, including beef, chicken, and fish.

It’s essential to adjust the cooking time and temperature for each kind of meat to ensure that it is cooked evenly and reaches the desired level of doneness. Experimenting with different meats and seasonings can help you discover new and exciting flavors.


Any pitmaster will find smoking a pork butt on a pellet barbecue to be a satisfying and delicious experience.

You can make a delicious, juicy pork butt that will surprise your friends and family by following the instructions in this article and taking the time to prepare the meat and the grill properly.

Trying out various wood pellets, rubs, and cooking methods will help you achieve the ideal smoky flavor and tenderness, whether you’re a seasoned pro or just getting started.

So light up your pellet grill and prepare to savor a delicious and fantastic pork butt that will impress everyone.

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